Operational Excellence
Our team of highly trained professionals partner with our clients to provide customised breakthrough solutions in all areas of the organisation
We have developed a set of tools to improve quality, cost and delivery in all value streams:
Traditional Paradigm
Breakthrough Paradigm
Traditional Paradigm
Breakthrough Paradigm
Push production
High inventory level
Push production
High inventory level
Unit flow production
Pull planning and levelling
Unit flow production
Pull planning and levelling
Local optimisation
Push value chain
Low service level
Local optimisation
Push value chain
Low service level
End-to-end optimisation
Pull value chain
Low cost to serve
End-to-end optimisation
Pull value chain
Low cost to serve
Repair and manage breakdown risks
Objectives not shared between production and maintenance
Repair and manage breakdown risks
Objectives not shared between production and maintenance
Integrate maintenance with production and prevent issues upstream
Early equipment management
Integrate maintenance with production
Prevent issues upstream
Early equipment management
Functional organisation
Need more, hire more
Speed through automation
Functional organisation
Need more, hire more
Speed through automation
Value stream organisation
Flow and resource efficiency
Lean before automation
Value stream organisation
Flow and resource efficiency
Lean before automation
Transactional sourcing
Lowest purchase price
Suppliers as providers
Transactional sourcing
Lowest purchase price
Suppliers as providers
Strategic sourcing
Lowest total cost of ownership
Suppliers as business partners
Strategic sourcing
Lowest total cost of ownership
Suppliers as partners
Control and inspection
Measure the cost of quality
Batch rejection
Control and inspection
Measure the cost of quality
Batch rejection
Feedback loop and quality circles
Reduce non-quality costs
1st-time quality
Feedback loop and quality circles
Reduce non-quality costs
1st-time quality
Ready to start?
Find out what the key opportunities in your processes are, by conducting a diagnosis workshop.
Every industry faces different obstacles on the road to excellence
Select your industry and see how we can help tackle your challenges.
Not sure how to move forward?
Contact
Kaizen Institute UK344-354 Grays Inn Rd
London WC1X 8BP
Tel: +44 (0)7757 776921
uk@kaizen.com
Kaizen Institute Ireland
Fitzwilliam Hall
Fitzwilliam Place
Dublin 2
D02 T292
Ireland
Tel: +353 (0)1 669 8535
