Advancing Assembly Manufacturing with KAIZEN™

Manpower intensive, the assembly industry has always seen labour productivity and raw materials cost as the rules of the game. Today, the challenge is not only to be efficient, but also to adopt a customer centric model.

Pressure is mounting for producers to enhance global brand awareness and deliver customised healthy/environmentally-friendly products in an agile and reliable supply chain. Technology is taking care of our lives which brings opportunities to transform the business and deliver great products and services.

At Kaizen Institute, we work side-by-side with industry leaders to advance their manufacturing processes and systems.

Want to get more insights?

  • Reduce the complexity of your Operations by implementing breakthrough management models, such as just in time, one-piece flow and pull planning to increase productivity and customer service.
  • Implement Quality improvement projects to optimise first time quality and reduce non-quality costs.
  • Incorporate Sustainability in your business strategy and implement effective measures that impact people, the planet and prosperity.
  • Go Digital, combining the toolboxes of automation and digital information to transform your operations and differentiate your offer.
  • Harness the power of data to solve complex efficiency and decision-making problems with Advanced Analytics.

Want to learn the KAIZEN™ manufacturing tools?

Check out our customised training programme to develop continuous improvement skills in the manufacturing sector.

The KAIZEN™ approach starts with an end-to-end analysis focused on eradicating waste in industrial operations. This analysis leads to a customised solution design and implementation plan.


Current state analysis

On-the-job training

Vision design

Return calculation and timeline

We support our clients in implementing the initiatives plan, ensuring set objectives are met.

See how we have helped manufacturers achieve cost savings and business growth:

Kaizen Institute's approach is practical, pragmatic and collaborative. We work with our customers, in their gemba - where the action takes place - and observe the opportunities first-hand. By implementing innovative solutions through KAIZEN™ Events, we leverage the key performance indicators.

We can help you define and refine your Strategy and develop the Leadership capabilities you need to execute on your breakthrough initiatives.

The contribution of the teams is key for the success of any Cultural Transformation. We organise our customers' teams to break functional silos and develop continuous improvement skills.

Our experts combine deep expertise in assembly manufacturing with refined analytical and problem solving skills, bringing an external and fact-based perspective to industry's challenges and opportunities.

Ready to start?

Find out what the key opportunities in your processes are, by conducting a diagnosis workshop.

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