Benchmarks & Client Cases

War Room Implementation

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The Challenge

Problem

  • Communication between areas/departments relatively poor
  • Lack of knowledge of activities in each department and misalignment to overall strategic goals
  • Lack of knowledge of activities in each department and misalignment to overall strategic goals
  • Teams with little focus on improvement

Root Causes

  • Information poorly systematised and lack of availability in some areas/department
  • Indicator analysis occurs at irregular intervals and no defined timeframes
  • Departments work in silos (or “isolated islands”), with limited interdepartmental communication

The solution

  • Implementation of a war room that contains the organisation’s strategic initiatives, goals, business indicators and action plans
  • Definition of a weekly meeting routine for follow-up of strategic initiatives and alignment of results with the leaders of each area and management
  • War room organised by operational area for managing daily operations, detailed management of ongoing projects and problem-solving

The Results

The initiative was part of a 6-year KAIZEN™ transformation programme

Sales Increase

Sales

(tonnes/man-year)

Sales increased by 20%

Productivity Increase

Productivity

(tonnes/man-year)

Productivity improved by 12.5%

Scrap Reduction

Scrap

(ppm)

Scrap reduced by 21%

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